Archer Power Supply Build

OK, so sometimes I search craigslist for:
Oscilloscope
Tektronix
Heathkit

Well this weekend I got lucky, and found someone selling some unbuilt heathkits for a great price.  He also had a few Archer 5V power supply kits for sale, which I’d never seen before, appeared complete, and were reasonably priced.  I bought two, here’s the one that I’m going to build.

In it’s original box:
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Unboxing:

Well, it’s clear how the manual was folded in the box.
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The enclosure and (stick-on) front panel was in flawless shape.
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The circuit board showed some signs of age.  One or two pads lifted a little while soldering, but nothing tragic.
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Components neatly packed within the chassisDSC_0709

Box-O-PartsDSC_0715

The Build

 

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The screw heads were proud of the surface, which would have compromised the front panel application.DSC_0734

And then I remembered I had a drill press and a countersink bit.DSC_0737

The manual suggests soldering the transformer and rectifier together on the bench based on a rough drawing, but given the rigidity of the wire and the tight dimensions, it seemed a better plan was to at least tack-solder the two together while temporarily in situ.DSC_0733

Transformer & rectifier permanently mounted.

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All other elements mounted.DSC_0742

 Testing

Brought it up on the variac with no troubles.  I was able to trim the voltage to 5.46V, and it held across a wide range of line voltages, without a load.DSC_0744

I was unable to calibrate the unit to 5.0V with the stock parts, so first I re-installed the circuit board with the bottom screws in the top holes, so it was easier to access. DSC_0745

Then I soldered in some jumpers in place of R2 and hooked up a decade box. DSC_0749

Then I soldered in some jumpers in place of R2 and hooked up a decade box.  1.8k would have put 5.0v directly in the middle of the trimpot range, but I didn’t have any so I got away with 2k.  I was able calibrate it to 5.0v, and so far it’s been performing without trouble.

You’ll notice that there are actually 4 terminals on this supply.  That’s because this is a ‘sensing power supply’, which allows it to compensate for losses in the wires from the power supply to the load.  The two sense lines can be of a much lower gauge then the supply wires, since they’re not passing any appreciable current.  They sense the voltage at the load, and are part of the regulation feedback circuit.  The regulator’s target is 5v at the load so if it’s gotta output 6.3v to overcome 1.3v of drop, then it happily obliges.

In addition to being fused both at the line side and low voltage side, it also has short circuit protection.

Oh, and here’s the schematic. Doc - Feb 17, 2015, 8-02 PM

I think this is going to be a nice supply for LED tape experimentation.

 

Tektronix 7834 Mainframe readout repairs

DSC_1001(attempted) Repair log continues below

Picked this up about a year ago, and used it solely with my then slightly misbehaving 7D01, in combination with the DF01 Display Formatter.  Because the DF01 was gen’ing all the characters, I never noticed that the readout feature was misbehaving until I went to use a pair of conventional plugins.

7834 readout

There’s a few things wrong with this:
1) The characters are incorrect
2) The top and bottom of the vertical plugin readout are supposed to be for channels 1 and 2 respectively, but they both seem to respond to channel 1 only.

Regarding the incorrect characters, it appears that from this table, the characters are shifted one to the left of what they should be. ‘0S’ should read ‘1V’, and ‘4m’ should read ‘5u’  Columns and rows are selected by way of a current loop between the plug-in and mainframe, using .1ma steps between 0 & .9ma.

Oh, hello:
rowmatch

“Score!” I thought,  but sadly turning it does nothing.  Also, my columns are the issue, not the rows.  UPDATE – Column Match doesn’t do anything either.

So I started poking around with my 7D20 and found something strange coming out of the U3433, the custom timer chip:7834 readout board

Note the often overlooked screen annotation feature on the earlier 7k scopes 😉

So there should be a negative going pulse on pin 16 that corresponds to the waveform on pin 10.  Also note that negative portion of the waveform on page 10 are shorter where the pin 10 pulse is missing.  I went ahead and ordered a replacement U3433, we’ll see if that does anything.  In the mean time, I’m off to the tek message board…

09/16 UPDATE:
Heard back form a gentleman on the forum:
1) What I’m seeing on the output of U3433 is not uncommon and due to display skip (which is described in the manual, I just have to wrap my head around it)
2)  He recommended swapping U3429 row decoder & U3418 column decoder – did that, no change.
3) He recommended swapping U3232 row data switch and U3263 column data switch.  oh fuck, those are BURIED.  Standby for some fun.

9/16 UPDATE:
The power supply slides right out, making U3232 & U3263 accessible.  Well played Tektronix.   Swapping them made no change.

Here’s the bottom of the scope – note the plastic rails on the bottom of the PS on the left.  One of those was loose and keeping the PS from sliding out.  Had to pop the bottom cover off to free it.
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resocketing a few of the transistors fixed the missing readouts on the left horizontal bay, and the upper/lower duplication I was seeing.  Now every bay has it’s readout, it’s just wrong.

9/17 UPDATE:
what’s supposed to be +4.4v on pin 9 into column decoder U3418 is only +3.84v
what’s supposed to be +14.5v on pin 10 is 14.8v

9/19 UPDATE:
Well, this has suddenly turned into a larger problem.  Yesterday I’d gotten some of the characters to change by paralleling in a decade substitution box.  Today I tried again but paralleled the wrong resistor (R3418), and I as was trying to pull the lead (live – dumb) I shorted something, heard a snap from the power supply, and the display went crazy, then dark.  I shut it down, and when I started it back up, U3447 started to release it’s magic smoke.
I can only suspect that one of the legs of the power supply has gone awry, but the power supply wont fire up when not under load.  I’m at a complete loss as to what to do next…

OK – moving on from despair…
With the readout board fully disconnected, the scope powers up and behaves normally (sans readout).  IMPORTANT NOTE:  When disconnecting the mini coax connectors, note that some of them have shield potentials of 15v, so take care to make sure they don’t touch the chassis.

9/20 UPDATE:
It was U3401 – zeros logic & memory.
I decided to swap out one chip at a time from the 7834 to the known good 7603, in order to asses the damage.  When I got to U3401, the same problem showed up on the 7603.  Total facepalm for not doing that earlier.  All other chips were OK, with the exception of U3418, the column decoder.  So now I’m down:
U3418 Column decoder –  tek part 155-0014
U3401 Zeros logic & memory – tek part 155-0018
U3477 7402 quad 2 input NOR gate – I only have an 74ALS02, not sure if that’ll cut it.

Replacements for U3418 & U3401 en route

9/20 UPDATE:
74ALS02 is fine for U3477, tried it in the 7603 (thanks David)

In retrospect, I should have suspected U3401 given that ‘>’ worked but ‘IDENTIFY’ didn’t, since it’s U3401 that signals the column & row data switches to run through the sequence of characters to spell ‘IDENTIFY’.

9/25 UPDATE:
After an in situ check of components around the affected areas, I pulled U3418 & U3401 from the 7603 and installed them in the 7834, held my breath, and power’d it up.  All good.  The soon-to-arrive replacements will make the 7603 whole again, though for now it doesn’t really matter, since it’s really only host to my 7D20 & 7D01.

 

Tektronix 7000 series ramblings

My 7000 series collection got a bit boost yesterday when I went to pick up my Ebay winnings.  What started as a pickup for a Tek 551 dual beam scope ended as a trunk full of Tektronix booty.

7834 Mainframe
I picked this up about a year ago (coincidentally from the same same guy).  It was host to my only plugin, a 7D01 Logic analyzer + DF1 display formatter.  The 7834 is a great 400Mhz mainframe, but completely wasted on the 7Dxx plugins.  In fact, the higher bandwidth is in part possible due to it’s rather diminutive screen, making it pretty much the worst host for these plugins.  I decided it was time to give this frame the plugins it deserved, so I picked up a 7A26 200Mhz vertical and a 7B80 timebase, which is triggerable to 400Mhz, and sweeps down to 10ns.  Both work flawlessly in the 7834.
Here it is running the 7D01 a few weeks ago.  I’m using an EPROM reading arduino program to generate the counting pattern.
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7603 Mainframe
I actually owned one of these about 24 years ago and ended up selling it.  I ended up buying a 7603, along with the above mentioned analog plugins, plus a 7D20 for a totally reasonable price.  He even threw in a few 7D01’s for parts.  Sweet.

7D20
This 40 Mega-sample per second digitizing scope, like all of Tek’s ventures into new territory, was a groundbreaking piece of hardware for 1980.  It works amazingly well for a 35 year old piece of gear, with the exception of an Error 54 which shows up on self test.  The service manual identified this as a waveform RAM error (specifically U410), which explains the few missing samples on captured traces that always show up in the same place.  Fortunately, I have a stash of the venerable 4116 RAM chips.  Unfortunately, they’re not socketed on the 7D20, and I’ve yet to
Unsurprisingly, the documentation is superb, and the theory of operation makes for an interesting read.  The RAM error is easily overlooked for now, but figuring out how to test 4116 RAM chips seems like it could make for an interesting project.  Another worthwhile project might be a fan-base for the 7603, as the 7D20 really cooks in this passively cooled frame.
Here’s the offending RAM chip.  No glaring physical maladies, but it does look like this board has seen a service bench before

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Here it is showing the output of my Precision E-75 signal generator, which I fired up for the first time ever today (after checking the caps & rectifier of course).  Obviously it needs some work (the E-75) , but the measured frequencies are within a few % of what’s shown on the dial.  Note the pixel hanging below the lower trace at the 6th division, that’s due to the RAM error.

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It’s a fairly capable machine.  Of course a $300 cheap Chinese POS would blow it out of the water, but this is way more satisfying & fun to operate.  I really enjoy helping keeping the history of these pieces alive in whatever way I can.  Beats TV, and it keeps me off the streets.

7D01
My adventures with this old dinosaur are chronicled here
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